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Case Study:

Eliminate Fluctuations in Air Supply Pressure


Cement

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Customer Details
A Cement Manufacturer in South Asia
Problems
Improper control of air supply.

Air starvation as well as excess air pressure to equipment.

Higher electrical consumption.

Frequent on-off operation of compressor.
Objective
To maintain the supply of compressed air at the right pressure and load.
Solution
Air audit to study the load capacity and distribution lines.

Identification of process conditions and loads.

Interlocks like air-to-close / bypass for peak demand identified.

Installation of Master Air Control(MAC) at the appropriate section of the process.
Benefits
7- 8% savings on partial loads.

Projected savings of 12-15 % on full loads.

Improved process due to of constant air pressure supply.

Quick payback.