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Case Study:

Eliminate Losses Due to Improper System Design


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Customer Details
An instant noodle manufacturing plant in North India with a production capacity of 22 TPD
Problems
Losses due to improper design of steam and condensate system
Objective
To design an optimum steam system and deliver a plant with benchmark Specific Fuel Consumption and Specific Steam Consumption
Solution
For Steamer Section:

– Installation of Forbes Marshall recommended steam system for flash steam recovery at the equipment level

– Optimisation of steam pressure in steamer

For Fryer Section: 

– Process vapour heat recovery system
Benefits
Efficient use of flash steam at the equipment level

Proper conditioning and gelatinisation of dough in the steamer

Zero-leak zero-discharge plant

35% Reduction in specific steam consumption due to no steam loss