Case Study:

Eliminate Losses Due to Improper System Design


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Customer Details
An instant noodle manufacturing plant in North India with a production capacity of 22 TPD.
Losses due to improper design of steam and condensate system.
To design an optimum steam system and deliver a plant with benchmark Specific Fuel Consumption and Specific Steam Consumption.
For Steamer Section :

Installation of Forbes Marshall recommended steam system for flash steam recovery at the equipment level.

Optimisation of steam pressure in steamer.

For Fryer Section :

Process vapour heat recovery system.
Efficient use of flash steam at the equipment level.

Proper conditioning and gelatinisation of dough in the steamer.

Zero-leak zero-discharge plant.

35% Reduction in specific steam consumption due to no steam loss.