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Case Study:

Run Your Press at Optimum Load


Automobile

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Customer Details
A Global Automobile Manufacturer in South Asia.
Problems
Press machine unable to perform at full load conditions.

Roller bearings exposed to higher than normal temperatures.

Imbalance in the machine due to / non-uniform temperatures, which increased as machine speed increased.
Objective
To ascertain the root cause of inefficiency of the press machines and provide a suitable solution.
Solution
Installation of a vibration monitoring system to perform root cause analysis.

Vibration data for different dies, viz. good OTR/INR, fender L/R, door INR/OTR/RR etc) measured at 12 SPM.

Root cause was found out and the necessary changes were made to the system.
Benefits
56% increase in production - from 450 cars per day to 700 cars per day.