Water hammer issues and leakages eliminated, increasing overall safety of the steam system
Increase in condensate recovery factor from 34% during audit to 70-75% after implementation
Increased feed water temperature from 48deg C during audit to 65-75 deg C after implementation
Improved steam to fuel ratio from 5.38 during audit to 5.8-6.1 after implementation
9% fuel reduction and improved CRF with boiler efficiency monitoring, leading to a monetary saving of 6.6 million INR (~ 79,000 USD) considering fuel cost of year 2023
Improved SSC and productivity resulting in 26% less steam consumption, leading to a monetary saving of 24.6 million INR (~ 297,000 USD) considering fuel cost of year 2023
Overall fuel saving of 3321 ton per annum 5919 tons per annum reduction in CO2 emission 2815 KL of water saved per annum