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Case Study:

Improve Productivity and Quality


Dairy

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Customer Details

Problems

Losses due to improper design of heating and chilling facilities
Objective

To establish utility loads and provide optimum design to cater to process requirements
Solutions

- Establishing utility generator capacities, selecting relevant utility parameters and applying the reduce-reuse-recycle concept
- Correcting utility pipeline loads suitably for pipe-rack design
- Designing of chilled water distribution network for minimal temperature variation
- Selecting pump, and making appropriate modifications, for chilled water and cooling water networks based on load with specifications to ensure lowest OpEx
- Designing of critical distribution network connecting the biomass fired boiler with the process plant over a distance of 1.2km, including a 25 meter underground section across a national highway
Benefits

- Safety within the utility network
- Distribution losses minimised
- Increase of on 0.4deg C in chilled water distribution network of 250 meters
- Minimum pressure drop within the distribution networks
- Operation of biomass boiler made possible and plant was able to achieve carbon neutrality
- 16% opex reduction in the steam fuel bill
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