EverSense for Condensate Recovery Factor

Going #BeyondConnectivity to help improve and sustain condensate recovery factor (CRF) ensuring reliability, safety and sustainability of operations.

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On average, plant condensate recovery can be improved by 10-15% and sustained through our solution.

In today’s dynamic and competitive landscape, where energy costs continue to rise, maintaining an efficient steam system is imperative. A drop in CRF leads to incremental fuel and fresh water consumption in the boiler and a higher effluent load.

CRF variation causes include:

Uptime or leakages of mainline, process traps or the condensate pump
Unnecessary steam loss through a trap bypass valve
Flash vented, condensate drained
Feed water tank management
Direct steam consumption

Key parameters we monitor

Condensate recovery

Feed water temperature

Steam flow

Condensate from various pumps

Make up water flow

We provide actionable insights

Proactive
Issue Resolution

We help bridge the gap between recovered and recoverable condensate to improve the recovery factor. We identify and address reasons for the variation.

Operational
Efficiency

We train your team and establish standard operating procedures (SOPs) and maintenance procedures to ensure asset health. Our deep Industry knowledge results in actionable insights to help maintain uptime of >95%.

Backed by our wide
reach and expertise

Our team of sales and service engineers, based in 18 countries, have experience of over 30 industry segments globally. These specialists visit plants daily, understanding and addressing real needs. And now, you have 24×7 access to this expertise through both, digital connects and site visits.

Delivering Benefits

Reliability

Maintaining >95% uptime for traps and condensate recovery system.

Safety

Training the maintenance team on standard operating procedures and maintenance practices. Identifying anomalies in data to take immediate corrective action.

Fuel & Water Savings

Lowering the cost of steam through better overall recovery, by reducing deviations in the recovery factor. Reducing OPEX for fresh water and effluent treatment.