Automotive manufacturing is a major global sector and a massive consumer of electricity, steam, compressed air, and water. Specifically, steam can account for 5% to 40% of total processing costs, presenting a significant opportunity for driving down conversion costs. Leveraging decades of expertise in process efficiency and energy conservation, Forbes Marshall helps plants monitor, analyse, and benchmark critical parameters across all sections—from the paint shop to the assembly line. By identifying and bridging consumption gaps, we have successfully supported customers in achieving energy savings of over 20% of total plant demand.
To meet increasingly challenging operational targets, our solutions have evolved beyond simple measurement to include advanced, IIoT-based data analytics and automated systems. Our comprehensive portfolio optimises everything from the boiler house and compressed air networks to Effluent Treatment Plants (ETP), utilising specialised technologies like the Master Air Controller to eliminate artificial demand and Zero Loss Drain Traps to prevent utility wastage. Based on our global observations, implementing these cost-effective technologies still offers substantial opportunities to further reduce energy consumption and improve overall productivity across the automotive sector.
