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Case Study:
One of the largest beer producing plants in the world
Brewery
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Case Study
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One of the largest beer producing plants in the world
Background
One of the largest beer producing plants in the world located in South East Asia.
Objective
– Identify avenues to meet the plant's energy reduction KPIs
– Create baselines and action plans for steam system safety
– Establish a system to improve and sustain energy and process efficiency
Approach
– Carried out an energy audit to establish baselines and identify avenues for improvement, provided detail engineering support for implementation and engaged with the plant for a year to sustain benefits
– Rectified the condensate and flash recovery network design
– Improved steam quality and optimised waste heat recovery
– Improved combustion efficiency of the boiler established a performance management system in the plant, defined SOPs for operations and maintenance and provided training
Benefit Delivered
– 345,653 Litres of Furnace Oil saved/year
– Water Savings of 16,944Kilolitres/year
– CO2 reduction of 1.01 million kilograms/year
– Monetary savings of 162,317 USD
– Condensate Recovery Factor improvement from 65% to 86%
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