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Case Study:

One of the largest beer producing plants in the world


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Background
One of the largest beer producing plants in the world located in South East Asia.
Objective

– Identify avenues to meet the plant's energy reduction KPIs

– Create baselines and action plans for steam system safety

– Establish a system to improve and sustain energy and process efficiency 
Approach

– Carried out an energy audit to establish baselines and identify avenues for improvement, provided detail engineering support for implementation and engaged with the plant for a year to sustain benefits

– Rectified the condensate and flash recovery network design

– Improved steam quality and optimised waste heat recovery

– Improved combustion efficiency of the boiler established a performance management system in the plant, defined SOPs for operations and maintenance and provided training
Benefit Delivered

– 345,653 Litres of Furnace Oil saved/year

– Water Savings of 16,944Kilolitres/year

– CO2 reduction of 1.01 million kilograms/year

– Monetary savings of 162,317 USD

– Condensate Recovery Factor improvement from 65% to 86%