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We installed Forbes Marshall Steam Solutions at our new plant in the steam distirbution and utilisation section. Thermodynamic steam traps have helped reduced distirbution losses, the pressure reducing stations saved us 8 TPH of total heat saving and a maintain the feedwater temperature at 65-70oC.We also achieved, a fuel saving of 1.5% due to the installation of the flash steam and condensate recovery system.
We are a leading edible oil processing plant with 400TPD Solvent Extraction Plant and a 250TPD Refinery.We were unable to run our processes at the desired steam pressure.After implementing Forbes Marshall Energy Audits recommendation, we have been able to run our equipment at a lower steam pressure including the De-solventising Toaster.
We have a 500 TPD Cotton seed processing & solvent extraction plant running on 6 TPH coal fired boiler. We installed Forbes Marshall boilerhouse accessories, vortex flowmeters,Compact Module Steam trapping station for main steam lines, Compact module Twin Orifice Float trap on Cooker & Desolventizing Toaster and Condensate Recovery Systems. We have achieved Flash Steam Savings of 335 Kg/Hr @ O.5 Kg/cm2, Total Condensate Savings of 3165 Ke/hr @ 100 DegC and Total Water Savings of 84 KL/Day. We were able to save 8% of our annual fuel bill amounting to over $172882.
A sustained savings of 18% has helped us achieve effective production throughput of 300TPD. Forbes Marshall steam systems have helped us maintain 100% system uptime at all times.
Forbes Marshall has designed and supplied our steam system. We are able to achieve specific fuel consumption of 860 kg of husk /MT of seed crushed, departmental metering enables us monitor steam consumption on sustained basis.