Accumulated condensate can lead to noisy and damaging water hammer resulting in leaks in the steam system that wastes energy. To reduce the possibility of leaks, drain condensate at regular intervals.
As steam travels from the boiler it begins to lose its heat and condenses into
water. The hot water formed, known as condensate, does not transmit heat
effectively and hence needs to be removed from the steam system.
If condensate is allowed to accumulate, the overall effective cross sectional area
of the pipe reduces. This causes steam velocity to increase above the
recommended limits. The mixture of steam and condensate at high velocities is
damaging as it leads to erosion and water hammer
Water hammer is the phenomenon caused by slugs of condensate colliding at
high velocity into pipework fittings, and equipment. The resulting erosion and
corrosion of the pipework and equipment create leaks in the steam system.
Reduction in pipeline leakage leads to reduced steam consumption and thus a
lower fuel bill.
Fig: Condensate slug carried along the pipe collides with pipe walls or with the
pipework fittings leading to erosion.