Increasing Dairy Production by 13% Through Efficient Steam Generation

A prominent dairy processor in Southern India manages an extensive daily production of 600,000 liters of milk. To support such high-volume processing, the facility relies on a steady supply of high-pressure steam, which is essential for pasteurisation and other critical operations.

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PROBLEM

The facility was operating with manual boilers fueled by wood chips and briquettes. This setup caused several critical issues like:

Pressure Instability: Significant pressure fluctuations hampered the efficiency of downstream equipment.
Inconsistent Output: Lack of automated pressure control led to production bottlenecks.

SOLUTION

Leveraging the local availability of natural gas, the dairy processing plant installed a 10 TPH Marshall C Boiler. This dual-fired (CNG/HSD) system replaced the manual solid-fuel process, providing the stable, high-pressure steam required for large-scale dairy operations.

BENEFITS

The transition to a modern thermal solution delivered a direct impact on the bottom line:

Enhanced Throughput: The facility achieved a 13% improvement in production.
Operational Stability: Precise pressure maintenance across all equipment ensured consistent product quality and reduced downtime.