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Case Study:

An instant noodle manufacturing plant in North India with a production capacity of 22 TPD

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Problem

Losses due to improper design of steam and condensate system.

Objective

To design an optimum steam system and deliver a plant with benchmark Specific Fuel Consumption and Specific Steam Consumption.

Solution

For Steamer Section:
– Installation of Forbes Marshall recommended steam system for flash steam recovery at equipment level

– Optimisation of steam pressure in steamer

For Fryer Section:
– Process vapour heat recovery system

Benefits

– Efficient use of flash steam at equipment level

– Proper conditioning and gelatinisation of dough in the steamer

– Zero-leak zero-discharge plant

– 35% Reduction in specific steam consumption due to no steam loss