Forbes Marshall
Thermal Energy Audits
Do you find it a challenge to meet your KPIs on better productivity, lower rejections, asset uptime, safety and statutory compliance, energy reduction and sustainability. If you are looking at managing your steam system to deliver on each of these KPIs without compromising on one over the other to meet your production goals an energy audit is the right first step. Our detailed energy audits focus on delivering results and meeting your steam system KPIs.
Through our indepth industry and application specific domain knowledge, our unique ability to supply steam and process control solutions and our comprehensive services covering thermal assessment, potential identification, engineering and project management we can associate with you till the benefits are realized.
In the thermal energy audits, we take a look at following systems:
- Boiler and the entire boiler house
- Chillers, distillation columns, cooling towers etc.
- Thermic fluid heaters
- Hot air generators
- Furnaces
- other thermal systems being deployed
Bridging the Plant Performance Gap
In modern manufacturing, balancing production milestones with strict environmental mandates is an operational hurdle. However, optimization should never mean compromising one core metric over another. Data shows that design alone accounts for 75% of the gap in performance benchmarks between conventional factories and world-class utilities.
Through detailed thermal energy audits and precise engineering integration, Forbes Marshall helps industrial facilities close this performance gap, shifting your utility infrastructure from a cost center into a benchmark-performing asset.
| Operational Parameter / KPI | Conventional Plant Performance | Targeted Benchmark Performance |
|---|---|---|
| Plant Capacity & Productivity | 70% – 90% | 100% Full Design Capacity |
| Product Rejection Ratios | 5% – 10% | < 5% |
| Equipment & Asset Uptime | 75% average | 98% System Availability |
| Utility & Energy Footprint | Baseline Standard Reference | 20% – 30% Lower Carbon Footprint |
| Safety & Compliance Metrics | Variable incident severity risks | Zero Incidents Compliance |
Benefits:- Actionable recommendations to achieve optimum energy balance
- Positive impact on emissions and carbon footprints
- Reduced thermal costs for the entire plant.
What you can expect to gain:
- Root cause analysis with solutions to chronic issues in steam and process
- Benchmarking of Steam and Process KPIs against global parameters
- Roadmap for Opex reduction with RoIs
- Detailed prioritized implementation action plan
